ESP design – Step 3: Gas Calculations

The presence of free gas in the tubing above the pump changes the fluid density, consequently reduces the required discharge pressure. Also the performance of centrifugal pumps is considerably affected by the presence of free gas in the pumped fluid. The pump starts producing lower than normal head as the produced GLR (Gas to Liquid Ratio) at the pumping conditions increases beyond a critical value. The critical value of the ratio or percentage of free gas present at the pump intake to the total volume of fluid depends on the pump impeller design (typical critical values are shown in the article “ESP: Gas handling device “). Therefore, it is essential to determine the percentage of free gas by volume at the pumping conditions in order select the proper pump and gas handling device (if required).

Percentage of free gas by volume:

Assuming that Solution GOR (Rs), Gas Volume Factor (Bg) and Oil Formation Volume Factor (Bo) are known, the total volume of fluids and the percentage of free gas released at the pump intake should be calculated.

Continue reading