Back-Pressure Valve installed in tubing hangers

A back-pressure valve is a type of check valve, typically installed in the tubing hanger, to isolate the production tubing. The back-pressure valve is designed to hold pressure from below yet enable fluids to be pumped from above, as may be required for well-control purposes. Thus, it reduces downtime and operating cost by allowing for repairs without killing the well.

BPV is commonly used during the nipple down and up of the drilling BOP stack, nipple up or down of Christmass trees, test the Christmas tree (2-way check valve), and during the replacement of the master valve.

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Back Pressure Regulators for Gassy Sucker Rod Lifted Wells

The problem of heading (flow off and pump) is often encountered in gassy wells. This heading effect which can blow the tubing dry occurs as follows:

  • Gas expansion in the tubing as oil from the reservoir travels towards the surface (due to gas pressure decrease).
  • Formation of a gas “plunger” that can push the liquid above it out of the tubing and into the flow line at high speed. As the gas forces the liquids out of the tubing, the pressure in the tubing decreases rapidly and the gas expands even more.
  • This heading behavior of reservoir fluids causes cycles of high production followed by low or no production.

When heading process starts, the expanding gas pushes the liquid into the flowlines and increases production for a short time. In the meantime, the liquid leaving the tubing is replaced by more and more free gas. Eventually, the tubing is blown dry and production stops until the tubing fills with liquid again.

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